| Silicon
semiconductors for microwaves
Updated July 19,
2009
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Silicon is the
"army of ants", to quote Professor Hajimiri!
Silicon is so cheap
you could shingle your roof from it, and maybe some day you will,
in order to power your house with PV cells. Silicon comes in 12
inch (300 mm) and larger wafers. Processing is cheap. But it is
not a good media for microstrip (lossy), and it is not rad hard.
Noise figure, power, are all second class to any of the compound
semiconductors. It can only operate reliably up to 110C, but silicon
is an pretty good heat dissipater.
Silicon CMOS
If you decrease the feature size
of CMOS down to nanometer dimensions, you can create FETs that provide
some level of performance even up to millimeterwave...
Coming soon: a discussion of
silicon-on-insulator (SOI!)
| Advantages: |
Disadvantages |
| Cheap! |
Junction temperatures should
be limited to 110C |
Silicon
carbide LDMOS
Laterally-diffused metal oxide
semiconductor technology, used to make power amps. The Freescale
web site claims they pioneered the technology. Can withstand 200C
channel temperatures. Good to 3 GHz, 10 watts.
Here's a separate page on silicon
LDMOS!
Silicon germanium
HBT
SiGe is a new development (in
the last eight years), and was originally predicted to put all forms
of GaAs into the history books. SiGe can make very cheap parts,
with performance maybe into millimeterwave, with production processing
on eight-inch (200 mm) diameters wafers. But the devices are not
as high-performance as GaAs, in terms of noise figure and power.
The setup charge to make a mask set is enormous, because 200 mm
contact masks are needed (GaAs usually uses a 10X wafer stepper,
these glass reticles are relatively cheap). You might pay $250,000
for that first SiGe wafer, but your one-millionth amplifier will
be oh-so-cheap!
The poor insulating properties
of a silicon substrate means it's not a good media
for microstrip, so you have two choices. You can make transmission
lines in the backend of line (BEOL) SiO2 and metal layers. The SiO2
dielectric layers are thin, which means high metal losses. Or you
can send your wafers to a third party for post-processing to put
a lower dielectric metal system on top of it, such as benzo-cyclo-butene
(BCB) and gold.
Every time the upper frequency
of SiGe extended, the breakdown voltage is reduced. Some of that
stuff has to operate at 1.0 volts, which means forget about all
but the most girly-man of power amps.
| Advantages: |
Disadvantages |
- Eight inch silicon wafers
mean low production cost in high volume
- All-optical process
(also low cost)
- Possible to add scads
of logic onto RF chip (BiCMOS logic)
|
- Low Vbr, as bad as 1.5
volts for IBM "9HP"
- Electrically, Si is
not a great insulator
- Thermal runaway?
- 110C max junction temperature
- Not radiation hard
- No equivalent of a switch
FET, so phase shifters and attenuators are a problem
- Not many foundries do
SiGe
- High setup charges due
to expensive mask set
|
Here is some info from IBM on
their SiGe processes which continue to evolve. Notice they don't
tell you the operating voltage continues to drop with frequency...
IBM's SiGe HBT BiCMOS Technology
Generations:
- 1st Generation (IBM 5HP
50 GHz HBT + 0.35µm CMOS)
- 2nd Generation (IBM 6HP
50 GHz HBT + 0.25µm CMOS)
- 3rd Generation (IBM 7HP
120 GHz HBT + 0.18µm CMOS)
- 4th Generation (IBM 8HP
200 GHz HBT + 130µm CMOS)
- 5th Generation (IBM 9?
350 GHz HBT) so far this platform is only a rumor!
Examples:
IBM, Jazz
|