Waveguide primer

Updated February 27, 2010

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Micro Metalsmiths Ltd
Kirkdale Road, Kirkbymoorside, North Yorkshire YO62 6PX

Telephone +44 (0) 1751 432355
Fax: +44 (0) 1751 432061
Email: info@micrometalsmiths.co.uk

Waveguide manufacturers are the blacksmiths of the microwave industry. Visit a waveguide house and you will see a bunch of old bearded guys with hammers, files, grinding wheels, and welders, getting it done. Kind of like Monster Garage with the exception that most of the workers actually went to college!

"The Blacksmith," by Jefferson David Chalfant

Here's information you will find on this "Waveguide Primer" page:

Introduction to waveguide

Waveguide transitions

E-plane and H-plane

Waveguide components

Tuning waveguide parts

Here's a list of separate pages on waveguide topics:

Circular waveguide

Double-ridged waveguide

Finline

Magic tees

Parallel-plate waveguide

Short-slot hybrid

Substrate integrated waveguide

Waveguide loss

Waveguide construction

Waveguide frequency bands and dimensions

Waveguide mathematics

Cutoff frequencies

Guide wavelength

Phase velocity and group velocity

Group delay in waveguide

RF Cafe has some good stuff on waveguide, check it out!

Introduction to waveguide

Waveguide is a huge topic for anyone studying microwave engineering, entire books have been written on the topic!

Waveguides are metallic transmission lines that are used at microwave frequencies, typically to interconnect transmitters and receivers (transceivers) with antennas. OK, some purists will tell you that waveguide is not a transmission line, because it doesn't have two conductors, but we don't draw such a distinction here. We will be discussing rectangular waveguides for the time being here at Microwaves101, but you should know that other waveguide structures such as circular and double-ridged are available.

Waveguide has a number of advantages over coax, microstrip and stripline. It is completely shielded (excellent isolation between adjacent signals can be obtained), it can transmit extremely high peak powers and it has very low loss (often almost negligible) at microwave frequencies.

One disadvantage of waveguide is its high cost. Manufacturing volumes are low, and waveguide materials such as copper and silver are relatively expensive. Other disadvantages include unwieldy size and mass, particularly at lower frequencies. If your cell phone employed waveguide components, it would need wheels because it would be too heavy to lift! A final disadvantage of waveguide is that you can't pass DC currents along with your RF signal. Fear not, the advantages of power handling often outweigh all of waveguide's perceived short-comings!

To reach megawatt power levels waveguide can be pressurized with special gasses that increase the peak power level before the waveguide short circuits with electrical arcing between the top and bottom walls. Silver plating used on the inside walls of the waveguide decreases the resistance loss making the common aluminum or copper waveguides even more efficient. The end of a waveguide can be flared out to form a horn antenna, the most common antenna used to illuminate parabolic dishes.

Waveguide transitions

Waveguide can be interfaced with coaxial cable by using simple antenna probes reaching into the waveguide to excite the waveguide mode. There are many methods of building microstrip-to-waveguide transitions, a common one is an E-plane probe with a backshort. The backshort is positioned 1/4 wave away from the probe, and reflects EM energy that made it past the probe back to the probe where it combines in phase with the incident wave.

Many shapes of waveguide sections, switches, twists etc. with coupling flanges on the ends can be screwed together to form the complex shapes to fit inside aircraft, spacecraft, ships and other applications. Even flexible waveguides made from spring-like (Slinky) material are used; however, these are not as efficient in transmitting microwave energy.

E-plane and H-plane

Within a waveguide cross-section the electric field is normal to the broad wall and the magnetic field line is normal to the short wall. The maximum positive and negative voltage crests of the wave travel down the center of the waveguide and the voltage decreases to zero along the waveguide side walls. When high power waveguide systems fail, the electrical arcs are usually between the top and bottom walls of the waveguide in the center where the voltage is greatest.

Waveguide E-plane and H-plane Rule of Thumb

Somebody in the lab asks you to get them an E-plane bend or an H-plane bend. You can't remember which way the fields go in the waveguide, but you don't want to look stupid by asking. Don't panic, there is an easy easy way to remember which is which. The E-plane bend is bent the "easy way", and the H-plane bend is bent the "hard way", which you can see in the photo below. If it isn't obvious to you what is meant by easy and hard way when you are bending a rectangular rod, it is not too late to consider a career shift to the software industry.

H-plane bend and E-plane bend (WR-28)

Waveguide components

All manner of waveguide components exist, including circulators, isolators, attenuators, loads, mixers, amplifiers, you name it.

Below are some pictures of some waveguide splitters you may find in your lab. Note that basic network theory says that you can't make a three-port splitter that is lossless and matched at all three ports, so if you want to split a signal, your best bet is the magic tee, just feed the sum port, terminate the delta port and the outputs are the co-linear ports.

E-plane tee (WR-28)

H-plane tee (WR-28)

Magic tee (WR-62)

When you are building up a waveguide experiment or system, you often end up with two waveguides that you need to connect, but you don't have a piece that is an exact fit between them, and you don't have the time and money to fabricate one. Fear not, there is flexible waveguide for just such an emergency. There are two primary types of flexible waveguide. One is flexible and twistable, the other is non-twistable. A picture of the latter type is shown here:

Flexguide (non-twistable)

Below are two "cross-guide" couplers. One has a resistive termination built in. By the way, we should mention that waveguides do NOT have characteristic impedance of fifty ohms, which is the standard for coax, but that subject will have to wait for another day. Thanks, Leslie!

WR-42 cross-guide coupler with terminated port		WR-42 cross-guide coupler

Here's a broadwall coupler, a better type of waveguide coupler than the cross-guide. It has much more directivity than the ones above, but it is a lot bigger.

Waveguide to coax adapter (WR-62 to type N)		Between series adapter (WR-51 to WR-42)

Tuning waveguide parts

A microwave legend has it that once a long time ago, in a lab that had a sense of humor (must have been a long time ago), engineers painted cockroaches with silver paint and inserted them into waveguide lab setups of their unsuspecting enemies. Excited by high power, the bugs would crawl around, giving time-variations to critical measurements. Why are we telling you this???

Very rarely does something in microwaves work as it was designed. Tuning waveguide structures requires some tricks. One such trick is to use a steel ball bearing inside the structure, that is moved around using a permanent magnet from outside the waveguide, while you monitor the part's performance using test equipment with signals applied. Once you find a spot that improves performance, mark it with an "X", then you can either drill and tap it and insert a tuning screw, or it's "hammer time" and you can use the concept of "dent tuning!" This was contributed by Bob Luly, thanks!

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